Controllers - BorgWarner
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Controllers

Propulsion portfolio

Our propulsion portfolio offers a range of solutions and technology to meet all your propulsion needs.

Our common, modular hardware and software platforms, allow for scalable architecture, packaging and system deployment across all Combustion, Hybrid and Electric technologies.

Propulsion Controllers

Engine Control Unit (MT95.1) 3

Overview

Propulsion controllers sit at the heart of any Hybrid engine management system to electronically direct and co-ordinate operations such as the engine controller, transmission controller, inverter and battery. 

Our Application Specific Integrated Circuits (ASICs) provide a highly flexible and cost effective solution.

Features / Benefits

  • Quad core 300 Mhz CPU with expandable memory capabilities
  • 112 pin connector capable of integrating new functionality

Battery Management Controllers

Battery Management System 1

Overview

Our Battery Management Controllers for Hybrid and Electric vehicles are designed to monitor the critical state-of-charge, state-of-health and battery temperature of individual cells, while precisely measuring current flow in and out of the battery pack.

Features / Benefits

  • Operating at battery voltage up to 800V
  • Simultaneous cell and Bus-Bar voltage Acquisition
  • Contactor control and diagnostics
  • Battery pack cell balancing
  • Flexible configuration: 'All in One' system or distributed

Motor Controllers

Motor controller

Overview

Our range of Motor Controllers can be used across Combustion, Hybrid or Electric technologies to provide standalone or integrated functionality for a wide range of applications operating between 120W-540W.

Function include precise speed control of motors for fuel pumps, and highly accurate position control for devices such as clutch and shift actuators, power steering motors, Electric Variable Cam Phasers and Continuous Variable Valve Lifts.

Features / Benefits

  • Smart actuators provide enhanced features and accuracy
  • Operating at high current loads to minimize wiring costs
  • Brushed and brushless motor support

Light Vehicle Engine Controllers

Light Vehicle controller

Overview

Our Light Vehicle controllers for Hybrid and Combustion deliver precise control of Engine Management Systems (EMS) for Diesel, GDi, and PFi applications and support the latest emission requirements.

All BorgWarner engine controls are designed with high levels of flexibility to support multiple engine platforms and deliver program cost efficiency.

Features / Benefits

  • Fully compatible - supports all injectors currently on the market
  • Flexible design - up to 6 core, 300 Mhz and 16 MB CPUs
  • Multiple pin connection configuration available
  • Provides precise GDi injection control at 500 bar system pressures
  • Integrated exhaust after treatment

Light Vehicle Transmission Controller

Transmission Controller - LV

Overview

Our range of Light Vehicle Transmission Control Modules (TCMs) for Combustion and Hybrid vehicles provide a high quality and cost effective solution for any transmission needs.

The high quality designs have been proven to meet the demands of light vehicles, while offering the flexibility of a chassis or transmission mounting.

Features / Benefits

  • Internal 3 axis accelerometer enables vehicle monitor / control features
  • Proven and robust technology

Commercial Vehicle Engine Controller

Controller - commercial vehicle

Overview

Our Commercial Vehicle Engine Controllers support a wide range of sensors and actuators for vehicles with Combustion and Hybrid technologies.

Our proprietary hardware enables complete compatibility and integration with heavy duty injectors for closed loop injection control.

Features / Benefits

  • Fully flexible - up to 6 core, 300 Mhz, 16 MB CPU specification
  • Multiple configurations for 341 pin connection system
  • Precision injection control for accurate small quantity injection at 3,000 bar system pressure
  • Integrated exhaust after-treatment
  • Integrated power distribution

Commercial Vehicle Transmission Controller

Transmission controller - Commercial Vehicles

Overview

Our range of Commercial Vehicle Transmission Control Modules (TCMs) for Combustion and Hybrid technologies provide a high quality and cost effective solution for any transmission needs.

The high quality designs have been proven to meet the demands of commercial vehicles, while offering the flexibility of a chasis or transmission mounting.

Features / Benefits

  • Customizable control of up to 12 linear solenoids
  • Internal 3 axis accelerometer enables vehicle monitor / control features
  • Proven and robust technology

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